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Height level sensors

The advent of the autonomous car has highlighted the fundamental importance of having good sensors. That being said, we have long been committed to providing effective – and reliable – sensors to our customers. So whether you are looking for engine and transmission sensors, or for comfort and safety – not to mention emissions and e-mobility – you should definitely take a look at our range.

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Height
level sensors

A height level sensor is an electronic device used in vehicles to measure the distance between its chassis and the road or the axles. It often consists of a mechanical arm that moves in response to changes in the vehicle’s height, and an electronic sensor that records these movements.

The height level sensor plays a key role in many of the vehicle’s systems:

  1. Adaptive suspension: in vehicles fitted with adaptive or air suspension, the sensor helps to automatically adjust the suspension height to maintain comfortable and stable driving, regardless of the vehicle’s load or the condition of the road surface.
  2. Stability and drive control: the sensor can provide information to the stability and drive control systems. These systems use this data to adjust the brake force and engine power in order to maintain vehicle stability, especially in difficult driving conditions.
  3. Headlight adjustment: in some vehicles, the sensor is used to automatically adjust the angle of the headlights. If the vehicle is loaded unevenly, and the rear is lower than the front, the headlights may be directed upwards, which can dazzle other drivers. The sensor helps to correct this by adjusting the headlights downwards.
  4. Active suspension system: for high-performance vehicles, the sensor enables the active suspension system to dynamically modify the suspension stiffness and height to improve handling and performance according to the speed, road conditions, and driving style.
Technologies
Technical information
Frequently asked questions
Resources
Technologies

There are various technologies on the market for use in height level sensors, including:

  • Potentiometry: this sensor uses a potentiometer, which is a type of variable resistor. A mechanical arm connected to the vehicle’s chassis moves in response to changes in body height, which modifies the potentiometer’s electrical resistance.
  • Hall effect technology: this sensor uses the Hall effect to measure distance. A magnetic field is disturbed by the movement of a metallic element, and this disturbance is converted into an electrical signal which is proportional to the body height.
  • Ultrasound: this sensor emits ultrasonic waves towards the ground and measures the time it takes for the waves to return after hitting a surface. The wave travel time is used to calculate the body height.
  • Laser: this sensor uses a laser beam to measure the distance between the chassis and the road surface. The time taken for the beam to reflect off the ground and return is used to calculate the body height.
  • Infrared: this sensor uses infrared rays to measure the distance between the chassis and the road surface.
  • Pressure: in pneumatic suspension systems, pressure sensors measure the air pressure in the suspension cushions to determine the body height.

Technical information

SYMPTOMS

The height level sensor impacts several vehicle systems. This is why the signs can vary depending on the system involved. The following list of signs may therefore be linked to a height level sensor failure:

  • Indicator light on the dashboard;
  • Warning messages;
  • Uneven suspension;
  • Stiff or loose driving;
  • Height adjustment inoperative;
  • Lack of stability;
  • Abnormal road holding when cornering;
  • Headlight misalignment;
  • Vibration or jolting;
  • General discomfort;
  • Issues with driving modes.

DIAGNOSIS PROCEDURE

It is important to visually inspect the height level sensor, in order to determine whether it is faulty. It is therefore strongly recommended that the following components are checked:

  • The sensor itself (presence of damage, dirt, or debris);
  • The connector (presence of corrosion and/or loosening);
  • The wiring (not damaged or broken).

It is also possible to use a multimeter to check that the sensor is working properly, by checking the voltage at the sensor and the continuity of the circuits.

  1. Reference voltage: the sensor is receiving the correct reference voltage from the system (often 5 V or 12 V).
  2. Output signal: the sensor output signal to see whether it varies according to the body height.

In addition, the operation of the suspension can be tested by raising and lowering it manually (if possible). By doing this, it will be possible to observe whether the suspension reacts correctly to commands. A faulty height level sensor may prevent the correct adjustment of the suspension system.

If this is not sufficient, the use of an OBD-II diagnostic tool is recommended to identify the fault codes associated with the height level sensor. Specific codes related to the suspension or height level sensors may indicate an issue. For example, codes such as C0711 (Suspension Level Control Sensor Circuit) may indicate issues with the height level sensor.

If the preceding tests are inconclusive, your vehicle’s height level sensor needs to be replaced.

CAUSES OF FAILURE

A height level sensor may no longer be working due to:

  • Mechanical wear (arm and mechanical components);
  • Exposure to environmental factors (water, humidity, and extreme temperatures);
  • Shock or impact (accidents or damaged road surfaces);
  • Contamination (dirt, debris, or chemicals).

INSTALLATION INSTRUCTIONS

To ensure fast and efficient installation, please refer to the following instructions:

  1. Disconnect the vehicle battery’s negative terminal.
  2. Identify the sensor in question. To do this, it is necessary to use a jack to raise the vehicle, and to install safety stands. The height level sensor is usually located near the axles or wheels.
  3. Disconnect the connector. Unscrew the bolts or screws holding the sensor in place.
  4. Install the new sensor, refastening the existing bolts or screws.
  5. Reposition the connector.
  6. Switch on the vehicle and connect the diagnostic tool to check whether there is still an error code. Delete the error code(s) if necessary.
  7. Lower the vehicle in complete safety, removing the safety stands and using the jack.
  8. Carry out a test drive to check that the new sensor is working properly and that the suspension is adjusting the body height correctly.

INSTALLATION TIPS

As the height level sensor is essential to the correct operation of the vehicle and to driving comfort, it is important to follow certain recommendations in order to prolong its service life:

  • Apply the tightening torque recommended by the manufacturers. Otherwise, the injection rail may break or become damaged, or fuel leaks may occur. At Mercedes, for example, the recommended tightening torque is between 8 Nm and 10 Nm, whereas at BMW, it is between 5 Nm and 7 Nm.

PREVENTIVE INFORMATION

The above items are provided for information purposes only. They do not replace the advice of a qualified technician or mechanic. We strongly recommend that you consult a professional if you are unsure of what to do. Otherwise, we cannot accept responsibility for any damage to your vehicle.

Frequently asked questions
What symptoms should I look out for?

When the height level sensor is faulty, the suspension or stability warning indicator lights may light up on the dashboard. Error messages or specific warnings about the suspension or the body height may also appear. Issues with the vehicle’s suspension may be felt: The vehicle may appear to be lower or higher on one side or at the front or the rear. It may not adjust the suspension correctly, resulting in uncomfortable driving, and the air or adaptive suspension systems may not adjust the body height as intended. Vehicle handling and stability issues may also develop. As a result, the vehicle may become less stable, especially when cornering or at high speed. The vehicle may lean excessively or behave unpredictably when cornering. If the height level sensor is associated with the automatic headlight adjustment system, the headlights may be misaligned, creating a light beam that is too high or too low. The failure of the sensor can also have an impact on driving comfort, with the appearance of vibration or jolting. Faulty sensors can affect stability and traction control systems, reducing their effectiveness. Vehicles fitted with adjustable driving modes may not switch modes correctly, or may deliver sub-optimal performance.

How to identify the fault?

Firstly, we recommend that you visually inspect the height level sensor, in order to determine whether it is faulty. It is therefore strongly recommended that the following components are checked: the sensor itself (for damage, dirt, or debris), the connector (for corrosion and/or loosening), and the wiring (not damaged or broken).

Secondly, you can check that the sensor is working properly using a multimeter, by checking the voltage at the sensor and the continuity of the circuits.

  1. Reference voltage: the sensor is receiving the correct reference voltage from the system (often 5 V or 12 V).
  2. Output signal: the sensor output signal to see whether it varies according to the body height.

In addition, we recommend that you test the operation of the suspension by raising and lowering it manually (if possible). By doing this, it will be possible to observe whether the suspension reacts correctly to commands. A faulty height level sensor may prevent the correct adjustment of the suspension system.

In the event of force majeure, we will ask you to use an OBD diagnostic tool to identify the fault codes associated with the vehicle height sensor. Specific codes related to the suspension or height level sensors may indicate an issue. For example, codes such as C0711 (Suspension Level Control Sensor Circuit) may indicate issues with the height level sensor.

If the preceding tests are inconclusive, then it would appear that you will need to replace your vehicle’s height level sensor.

 

Why does my height level sensor need replacing?

Although vehicle sensors meet very strict standards, they do not last forever. A number of factors may result in the need to replace them, including mechanical wear to the arm and the mechanical components. Repeated exposure to environmental factors such as water, humidity, or extreme temperatures can result in failure. Shocks and impacts due to accidents and/or damaged road surfaces can also play a crucial role in the sensor’s service life. In addition, if the vehicle height sensor is contaminated by dirt, debris, or chemicals, then it may be damaged.

What are the installation instructions?

We recommend that you follow the steps below to replace your height level sensor as efficiently as possible and to minimize the risk of any error:

  1. Disconnect the vehicle battery’s negative terminal.
  2. Identify the sensor in question. To do this, it is necessary to use a jack to raise the vehicle, and to install safety stands. The height level sensor is usually located near the axles or wheels.
  3. Disconnect the connector. Unscrew the bolts or screws holding the sensor in place.
  4. Install the new sensor, refastening the existing bolts or screws.
  5. Reposition the connector.
  6. Switch on the vehicle and connect the diagnostic tool to check whether there is still an error code. Delete the error code(s) if necessary.
  7. Lower the vehicle in complete safety, removing the safety stands and using the jack.
  8. Carry out a test drive to check that the new sensor is working properly and that the suspension is adjusting the body height correctly.
What tips should I use to extend the life of my height level sensor?

As the height level sensor is essential to the correct operation of the vehicle and to driving comfort, it is important to follow certain recommendations in order to prolong its service life:

  • Apply the tightening torque recommended by the manufacturers. Otherwise, the injection rail may break or become damaged, or fuel leaks may occur. At Mercedes, for example, the recommended tightening torque is between 8 Nm and 10 Nm, whereas at BMW, it is between 5 Nm and 7 Nm.
Resources
This tab contains all the documents available relating to height level sensors.
Summary sheet
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